【ALUSYS鋁熔爐熱通量采集系統(tǒng) 產品介紹】
一、產品概述
ALUSYS鋁熔爐熱通量采集系統(tǒng)是一款專為鋁冶煉行業(yè)設計的智能化熱力學參數(shù)監(jiān)測解決方案。該系統(tǒng)通過高精度傳感器與數(shù)據(jù)分析技術，實時采集熔爐內部熱通量、溫度分布及熱能傳導數(shù)據(jù)，幫助用戶全面掌握熔爐運行狀態(tài)，為工藝優(yōu)化提供可靠依據(jù)。系統(tǒng)兼容多種工業(yè)環(huán)境，適用于電解鋁、再生鋁等不同生產場景。
二、核心功能
- 多維數(shù)據(jù)采集：同步監(jiān)測熔爐壁面熱流密度、溫度梯度等關鍵參數(shù)，采樣頻率最高可達10次/秒
- 動態(tài)熱場建模：基于實時數(shù)據(jù)構建三維熱傳導模型，直觀顯示熔爐內部熱能分布
- 異常預警機制：內置智能算法可識別傳熱異常，提前預警爐襯侵蝕、結瘤等問題
- 數(shù)據(jù)追溯系統(tǒng)：支持長達五年的歷史數(shù)據(jù)存儲與趨勢分析，滿足工藝改進需求
三、技術優(yōu)勢
• 模塊化設計：傳感器組支持快速拆裝維護，不影響正常生產進程
• 環(huán)境適應性：防護等級達IP67，可在-20℃至200℃工況下穩(wěn)定運行
• 數(shù)據(jù)可視化：配備定制化操作界面，支持PC端與移動端多平臺訪問
• 系統(tǒng)兼容性：支持OPC、Modbus等主流工業(yè)協(xié)議，便于接入現(xiàn)有控制系統(tǒng)
四、應用場景
本系統(tǒng)可有效服務于鋁熔煉過程中的多個環(huán)節(jié)：
- 電解槽能量效率評估
- 熔煉爐襯壽命預測
- 合金調配溫度控制
- 余熱回收系統(tǒng)優(yōu)化
五、服務支持
提供遠程診斷、數(shù)據(jù)解讀及系統(tǒng)升級服務，配套專屬技術團隊支持，確保設備全生命周期穩(wěn)定運行。
【ALUSYS Aluminum Furnace Heat Flux Monitoring System Product Introduction】
I. Product Overview
The ALUSYS Aluminum Furnace Heat Flux Monitoring System is an intelligent thermodynamic monitoring solution specifically developed for aluminum smelting processes. Utilizing high-precision sensors and advanced data analytics, this system captures real-time heat flux, temperature distribution, and thermal conduction data within industrial furnaces. It supports operational decision-making across electrolytic aluminum production, recycled metal processing, and related applications.
II. Core Features
- Multi-dimensional Monitoring: Simultaneously tracks wall heat flux density and temperature gradients with sampling rates up to 10Hz
- Thermal Field Visualization: Generates dynamic 3D heat transfer models based on live data streams
- Predictive Maintenance: Intelligent algorithms detect abnormal heat transfer patterns, providing early warnings for refractory wear
- Data Analysis Suite: Includes 5-year historical data storage with comparative analysis tools
III. Technical Highlights
• Modular Architecture: Field-replaceable sensor units minimize maintenance downtime
• Robust Performance: Operates reliably in -20°C to 200°C environments with IP67 protection
• Cross-platform Access: Web-based interface supports PC and mobile devices
• Industrial Connectivity: Compatible with OPC UA, Modbus TCP protocols
IV. Application Value
This system enhances multiple production aspects:
- Energy efficiency evaluation for electrolytic cells
- Furnace lining lifecycle management
- Alloy composition temperature regulation
- Waste heat recovery optimization
V. Service Commitment
Includes remote technical support, data interpretation services, and regular system updates, backed by dedicated engineering resources throughout equipment service life.
（中英文合計約620字）
